HAZOP Study

Structured, team-based hazard and operability analysis to IEC and industry standards.

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What is a HAZOP Study?

A HAZOP (Hazard and Operability Study) is a structured, team-based examination of a process or operation designed to identify and evaluate problems that may represent risks to personnel, equipment, or the environment — or that may prevent efficient operation.

The technique uses a set of guidewords — No, Less, More, Reverse, Other Than, As Well As, Part Of — applied systematically to each process node on the P&ID. Each deviation is examined for possible causes, consequences, existing safeguards, and whether further action is warranted.

HAZOP is typically required by regulators before plant commissioning and is considered the industry-standard method for process hazard analysis under OSHA PSM, API RP 14C, and equivalent frameworks. Raizon has conducted HAZOP studies for fertiliser complexes, refineries, gas processing plants, and petrochemical facilities.

What We Deliver

  • HAZOP report with complete worksheets for all nodes
  • Action register with assigned responsibilities and target dates
  • P&ID markups and redlines highlighting identified deviations
  • Recommendations register with risk ranking (High / Medium / Low)
  • Executive summary suitable for management and regulators

Who Needs a HAZOP?

Any plant that handles hazardous materials — flammable, toxic, or high-energy — requires a HAZOP before commissioning or significant modification.

Fertiliser Plants Refineries Petrochemical Units Gas Processing Power Generation Chemical Plants

Our Approach

01

Preparation

Review P&IDs, process descriptions, and operating procedures. Assemble a multi-disciplinary team and define study nodes.

02

Facilitated Sessions

Systematic application of HAZOP guidewords to each node with the full team. All deviations recorded and evaluated.

03

Documentation

All deviations, causes, consequences, safeguards, and recommendations captured in real time using industry-standard software.

04

Reporting

Comprehensive HAZOP report issued including worksheets, action register, and prioritised recommendations.

Ready to start your HAZOP Study?

Contact Raizon today for a free consultation. We'll discuss your requirements and provide a tailored proposal.